MONOFLEX System

Inductive Rail System:
High Throughput Rates and Maximum Scalability

This inverted monorail system MONOFLEX is powered by inductive energy. The smart track guided vehicles run on floor mounted twin rails. The MONOFLEX system sets new standards in terms of throughput, flexibility, and scalability. True to the motto “dynamic warehousing”, this inductive rail system from DAMBACH Lagersysteme provides a high-performance conveying system for the apron in warehouse systems, or functions as an alternative to conveyor systems with continuous conveyors. For example, the MONOFLEX can form the ideal complement to the MULTIFLEX pallet shuttle system.

This inductive rail system from DAMBACH consists of high-performance transport carts and a twin rail track. The track is made from anodized aluminum, which is not only robust, but easy to install. Simple switches ensure good availability, even in the case of complex plant layouts. With a 1:1 distribution of the material flow, the fast switching times of the switches enable throughput rates of up to 450 carts per hour. Fast cart changeovers and the inclusion of additional carts are therefore no problem, e.g. to reach peak performance in material flows.

The PU-coated running wheels guided inside the rail profile mean that not only are the transport carts quiet, but also that each bogie is ideally protected against dust and dirt. All transport carts are designed for a rated load of max. 1500 kg. The two driven wheels achieve fast acceleration and a fast travelling speed, but at the same time, the separate drivetrains constitute a redundant system that ensures that your warehouse keeps working. The compact design of the carts results in space saving layouts, which is particularly important at transfer stations, where several carts can operate side by side. For example, two loads can be transferred simultaneously in a very confined space. The low rail profiles and the compact dimensions of the inductive rail system result in a transfer height of just 700 mm. The MONOFLEX from DAMBACH Lagersysteme has a low weight per unit area and therefore can be installed in existing warehouses to achieve high throughput rates in those situations as well.

  • High throughput rates of up to 450 pallets per hour

  • Scalability: later upgrades to increase productivity and flexibility

  • High availability

  • Compact design to ensure optimum use of space

  • Less installation work



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RAIL CART:

for Highly Dynamic Goods Transport

 

Our business partner RBS Förderanlagen employs a modular structure, so the RAIL CART can be adapted flexibly to suit the most diverse applications. This twin rail floor-mounted track system is as variable as the needs of customers. For example, the transport carts can be equipped with different load handling attachments—two- or three-strand chain conveyors or roller conveyors. Even challenging unit loads such as mesh box pallets can be safely transferred by coupling electrical end stops and chain conveyors. If required, two separately controlled chain conveyors can be fitted to allow containers, boxes, and pallets to be carried on the same cart. The inductive rail system is therefore ideal for transporting many different unit loads.

By using an inductive power supply together with a lightweight design, the system also achieves a low energy consumption with little wear, which helps to reduce operating costs. All transport carts are linked in the same network and exchange data in real time. The decentralized control concept enables all transport carts to adjust their travelling speed and actuate switches independently. All movements are monitored by the integral control system and compared with each other. The DAMBACH control therefore guarantees maximum operating safety, e.g. actuation of the emergency stop function if the worst comes to the worst! Slotted waveguides are used to ensure trouble-free communication between carts and reliable operation. Close cart spacings and excellent positioning accuracy are possible—aspects that represent crucial advantages at transfer stations. The Vehicle Coordination System (VCS) handles the individual cart instructions and ensures a dynamic, zero congestion materials flow.

  • Rated load: max. 1500 kg

  • Load handling attachments: pallets, mesh box pallets, special unit loads

  • Travelling speed: max. 150 m/min

  • Acceleration: max. 0.7 m/s²

  • Transfer speed: 0.5 m/s

  • Power supply: inductive

  • Low energy consumption

  • Onboard control

  • Predelivery commissioning

  • Fast cart changeovers

 

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Optimized interfaces

for Good Availability

This electric twin-rail floor conveyor from DAMBACH Lagersysteme is a highly dynamic system for transporting a huge range of different unit loads while achieving excellent throughput rates. It is here in particular that the interfaces to the adjoining warehouse and materials handling installations play a crucial role.

DAMBACH warehousing technology and materials handling systems are designed for good efficiency and the safe transport of goods. The MONOFLEX inductive rail system has already proved its worth in conjunction with DAMBACH storage and retrieval machines and the DAMBACH pallet shuttle system. This is the way to achieve a hitherto unknown synergy between optimum space utilization, throughput rates, and productivity.

Material flows are guaranteed by a multitude of materials handling elements: chain conveyors, roller conveyors, chain or roller lift tables, change-of-direction units, and turntables. Throughout the system, good availability is the top priority.

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Materials Handling

DAMBACH conveyor systems form the ideal interface with the high bay warehouse. Reliable and powerful material flows.

Materials Handling