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MONOFLEX SYSTEM

Electric train set

Automated driverless transport system for pallets in a modern warehouse

High throughput 

and maximum scalability

MONOFLEX is DAMBACH’s high-performance conveyor system for the warehouse pre-zone. The dual-rail floor conveyor transports pallets and special load carriers with high throughput, featuring a compact design and low energy consumption. As the ideal complement to shuttle systems and storage and retrieval machines (SIR-machines), MONOFLEX reliably bridges the gap between the warehouse and the pre-storage area.

Two DAMBACH transfer stations with pallets in an automated conveyor system

Dual-rail system

for maximum availability

The MONOFLEX system consists of high-performance transport vehicles and a two-rail system made of aluminum that is easy to install and robust in continuous operation. A simple distribution switch with fast switching times enables throughput rates of up to 450 vehicles per hour. Quick vehicle changes and feed-ins easily handle peaks in material flow. The low load transfer height also makes MONOFLEX suitable for existing buildings.

DAMBACH transfer station with pallet and conveyor system

RAIL CART

for highly dynamic charge transport

The RAIL CART has a modular design and can be equipped with various load-handling devices, including chain conveyors, roller conveyors, or three-strand conveyors with a shifting unit. Even challenging load carriers such as mesh boxes are safely transferred through the interaction of stops and chain conveyors.

All vehicles are networked and exchange data in real time. The decentralized control concept enables autonomous speed adjustments and precise positioning. Short vehicle spacing and high positioning accuracy ensure smooth operations at the loading and unloading stations.

Technical Specifications:

  • Payload up to 1,500 kg
  • Load make-up accessories: pallets, mesh boxes, special load carriers
  • Speed up to 150 m/min 
  • Acceleration up to 0.7 m/s²
  • Transfer speed: 0.5 m/s
  • Inductive power supply

Your Benefits

with the MONOFLEX system

High throughput, compact design, and easy scalability. MONOFLEX delivers measurable benefits during operation.

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A symbol of high speed and efficient warehouse processes

High throughput

Up to 450 vehicles per hour, thanks to short switch-over times and rapid vehicle merging.

Icon for modern design and functional styling

Compact Design

Low profile and compact dimensions for space-saving layouts and the simultaneous operation of multiple vehicles at transfer points.

A benchmark for scalable warehousing solutions and flexible system expansions

Scalable and upgradeable

Subsequent increase in productivity through the addition of vehicles, even in existing buildings with low floor-to-area ratio.

 

A symbol of a positive energy balance and sustainable warehouse automation

Energy-efficient

Inductive power transmission and lightweight construction reduce energy consumption and wear during continuous operation.

A leading provider of low-noise storage and automation solutions

Quiet and protected from dirt

PU-coated rollers ensure quiet transport of cargo.

DAMBACH transfer station with a pallet in an automated conveyor system
Two DAMBACH transfer stations with pallets in an automated conveyor system
DAMBACH transfer station with two loading units arranged one above the other
DAMBACH transfer station with pallet and conveyor system
DAMBACH transfer station with conveyor system and loading unit
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Proven in the beverage and food industries

DAMBACH Background

High load capacities of up to 1,500 kg, flexible load handling devices for a wide variety of pallet types, and throughput rates of up to 600 vehicles per hour. MONOFLEX reliably handles demanding material flow concepts in filling plants and distribution logistics.

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DAMBACH transfer station with loading units and automated conveyor systems

Mother-Child Shuttle System

Optimized interfaces for maximum availability

MONOFLEX has been designed from the outset to integrate with DAMBACH storage and retrieval machines (SIR-machines) and shuttle systems. When combined with MULTIFLEX and DAMBACH pallet conveyor technology, it creates a seamless material flow from goods receipt to storage.

View MULTIFLEX

Find the Right Solution for Your Warehouse

Modern DAMBACH office building with illuminated windows at dusk

Whether you have a specific project inquiry or are just looking for some initial guidance, the DAMBACH team will support you every step of the way—from requirements analysis to the finished system solution.

Get in touch

Curved conveyors with conveying technology for the automated transport of goods

Container and Small-Part Conveyor Technology

Small-Part Conveyor Technology

Standardized, freely combinable modules with decentralized control for the dynamic transport of containers, cartons, and trays. The DAMBACH modular system accommodates a wide variety of material flows—quick to plan and easy to maintain.

Small-Part Conveyor Technology

Schematic diagram of an automated conveyor system with guide rails

Pallet Conveyor Technology

The modular DAMBACH system reliably transports pallets, mesh boxes, and half-pallets through any material flow. Straight conveyors, transfer points, vertical conveyors, and transfer cars cover all common requirements. Payloads up to 1,500 kg, components with high maintainability, and pre-wiring from the factory.

To the Pallet Conveyor Technology page